Rest for longitudinal feed with a lift drive
Application:
Pipe processing lines
Function:
Longitudinal feed of pipe billets with height adjustment
Design features:
- Manufacturing material is structural steel with a tenfold margin of safety, which allows for the use of the assembly in mass production;
- Pressure piston manufactured in the EU has excellent performance properties, is repairable, and has a safe life of at least 5 million cycles;
- Electric motor has an adequate torque margin and does not require extra pneumatic bypassing;
- Upon request, we will manufacture the feeding rest according to your needs.
Main technical specifications:
- Diameter of the rotated workpiece (pipe) is 60–550 mm.
- Power consumption/voltage: 12 kW/380 V, compressed air Р = 10 kg/sm2.
- Height adjustment via pneumatic cylinder.
- Dimensions: 6,500 × 900 × 1,200 mm.
- Net/gross weight: 122 kg.
Fixed feeder of the turning machine (roller conveyor)
Wind and snow load
Application:
Pipe processing lines
Function:
Longitudinal feed of a length-limited workpiece (from 1 meter) into the processing center with height adjustment
Design features:
- Compatible with a wide range of pipes from 60 to 550 mm without the replacement of rollers—the adjustment is carried out through adding or relocation of feeding rollers (highlighted in black);
- Special design of the holder for fitting pipes protects from accidental tripping of the workpiece during feeding;
- The feeder significantly boosts occupational safety in case of work with shortened workpieces—fitting pipes, subs;
- Pneumatic cylinders manufactured in the EU are applied in mass production, the feeder is repairable and has a safe life of at least 5 million cycles;
- EU-manufactured electric drive motor has an adequate torque margin and does not require extra pneumatic bypassing.
Main technical specifications:
- Diameter of the rotated workpiece (pipe): 60–550 mm.
- Length of the located workpiece: from 1 meter.
- Power consumption/voltage: 12 kW/380 V.
- Dimensions: 6,500 × 900 × 1,200 mm.
- Net/gross weight: 2,500 kg.
Modular conveyor line for pipe transshipment and feeding
Application:
Pipe processing lines, including mobile lines
Function:
Feeding of pipe billets into the pipe processing line, their rotation and transportation to the next station
Design features:
- The system is structurally simple and does not require special maintenance, which cuts down operating costs;
- Pneumatic cylinders manufactured in the EU are applied in mass production, the conveyor line is repairable and has a safe life of at least 5 million cycles;
- EU-manufactured electric drive motor has an adequate torque margin and does not require extra pneumatic bypassing;
- The modular system allows for building up the line segment by segment without any length restrictions;
- The control system can be both analog, implying the presence of the operator, and MCU-based.
Main technical specifications:
- Diameter of the rotated workpiece (pipe): 60–550 mm.
- Power consumption/voltage: 15 kW/380 V.
- Dimensions: 6,500 × 900 × 1,200 mm.
- Net/gross weight: 2,700 kg.
Modular flaring tables for tubular goods, dismountable
Application:
Pipe storage
Design features (unique features):
Main technical specifications:
- Diameter of the rotated workpiece (pipe):
- Power consumption/voltage:
- Dimensions:
- Net/gross weight:
Mobile phosphating plant
Application:
Application of phosphating coatings onto threaded surfaces of pipe fittings and couplings
Design features (unique features):
Coatings are applied onto inner threaded connections (coupling connections) by immersion, onto outer threaded connections, inner threaded connections (inserted joints) by spraying in a dismountable booth.
Main technical specifications:
- Diameter of the workpiece (pipe): 60–762 mm.
- Power consumption/voltage: 20 kW/380 V.
- Dimensions: 1,200 × 1,200 × 1,500 mm.
- Net/gross weight:
- Switchboard cabinet Rittal IP65.
- Temperature controller with the back-up system.
- Timer for the cycle, time.
- Heating of the bath by 24-hour week timer.
- Dry tubular heating elements with 4 sections, made of stainless steel.
Welding station for welding radial structures
Application:
High-precision mechanical engineering, piping production, laboratories, and research centers
Function: welding of radial workpieces, both hollow and solid, by radial welding method, precision class—1.
Design features:
- Positioning system allows for setting out the workpieces alignment precision up to 10 µm on the length of 8,000 mm;
- Rotating table ensures the adjustment in 5 degrees of freedom (while standard solutions offer no more than 3 degrees of freedom), which makes it possible to obtain the ultra-precision alignment of welded goods;
- The rail system provides the opportunity to adjust the length of the products;
- The assemblies are located on a solid cast-iron master plate, providing the purity of less than 20 nm per 1 m2;
- The station is convenient to use, low-maintenance, and designed for 2 operators. The lubrication system does not require special maintenance.
Main technical specifications:
- Diameter of welded workpiece (pipe): 60–800 mm.
- Power consumption/voltage: 30 kW/380 V.
- Rotating table is adjusted via a manually operated flywheel and a worm drive.
- Dimensions: 8,500 × 900 × 700 mm.
- Net/gross weight: 6,500 kg (depending on the scope of supply).